Category Archives: Projects

Minor Stuff 7 May

Not much new to report. I am checking the site regularly, I am not doing any radio projects right now. The spring term ends in a few days and I am done with all of my assignments so I am basically done for the term. I can register for my last three classes for the M.A. in Public HIstory in two weeks, classes start in August. I will likely start attending club meetings again in June, after Field Day. There is a lot of cleanup to do around the old homestead, I will be giving a bunch of radio stuff to the club and selling a buch of tools later this month. I need to thin the space so I will be inclined to get things done. I have an itch to build, I just don’t know what it is I want to build, I do have a few projects that need to be finished or difinitivly abandon befor I start any new projects. This includes modding my ELEGOO printer to self level so I can get back to 3D printing. That’s about it for now.

I will try to keep up with posting and adding some media to the posts as the year progresses.

~Jon

Another year…

It’s been another crazy year. I have been mostly focused on my master’s degree so I haven’t been able to participate outside of the basics and taskings. With the club, I have been keeping up but just barely. The same goes for ARES. My responsibilities in the field organization continue to expand, which is good, I’m not complaining about the responsibilities I have taken on, I just haven’t had much time to enjoy them. By in large, they have been administrative taskings so I haven’t been doing much building which has taken a toll.

At the weekly breakfast, I mentioned that the hobby has been more work than fun for a while. I think that may have put a few on edge, but it is true. School is a constant and I don’t see that going away for at least another year, I will complete my second master’s in May next year. I want to pursue a Ph.D., but I will need a break after grad school. I have some public history work lined up and I am hoping I will be more participatory in radio soon.

To that end, I am poking at PicoBallooning with some of the hams in the club. I ordered up a bunch of parts and pieces to get started in this segment of the hobby. I already have a lot of skills in APRS, packet, and sensors, microcontrollers, and singboard computers so I’m not blinded by a huge learning curve, and my aviation experience doesn’t hurt either. I would like to see us develop an actual aeronautical telemetry program but we will have to see where things go.

I also want to pick up on some of the projects that got left in the dust before moving like the Beach 40 which has been on hold since November 2015! Some of my original goals for that project have shifted, and I’m not so intent on using only discreet components as I was when the project started. There will be a reevaluation and planning period before melting solder on that project but it is on my list to get back to.

Also on the list and of greater urgency is the BPQ Node documentation project. I have three nodes to build as part of the club infrastructure upgrades in the late spring/early summer, depending on how soon we will have access to the mountaintops, enclosure roofs, and towers. This one comes first, well, parallel with some of the balloon experiments.

Added to the shack tools this year is a 3D printer, an ELEGOO Neptune 2S. It has already put in considerable benefit to the radio hobby by helping me provide cases for the BPQ upgrade project and other similar projects. I am just getting my feet wet in the 3D printing hobby but so far it is a lot of fun. I have avoided CAD for circuits and 3D modeling for a long time, it’s time to go down that road.

ARES has been tasked to provide asset tracking for a couple of parades and a foot race this year. A handful of us in ARES are working on building low-cost, low, power APRS units with an eye towards expansion into WX and sensor telemetry, multitasking the equipment. This tied into the balloon hobby as well so we have a lot of crossover in participants. I also submitted a grant for CDCA for an off-the-shelf tracker solution for the parades that we can expand on based on our other experiments in telemetry.

Lots to do, but for now, it’s back to the books.

Hamvangelist

Something that gets bounced around frequently in amateur radio circles is the apparent decline in numbers and “graying” of the ham community.

There are a couple of things going on here. There seems to be a broad belief that the average ham age is going up. Is the ham population itself getting older? I don’t think so. As an instructor and examiner I see a wide range of ages coming to classes and test sessions. We also see age diversity in the ham magazines, young people are getting licensed and participating in amateur radio. And they are doing some amazing things.

So where does this belief come from? I think it may be because new, younger hams are less inclined to join the traditional clubs, local or national, and these organizations are where much of this data is coming from. Why do these new younger hams shy away from the clubs? Because it appears to be a bunch of cranky old farts whining about the hobby getting grayer, the lack of new blood, and by action, an apparent desire to keep it that way.

If Field Day activities are indicative of other activities with groups of all sizes, it may shed some light on a part of the problem. I have heard from more than a few people in clubs all over the county that it is common to hear members want to engage, grow membership, bring in young people. The problem is that they often don’t do anything that supports those goals. The groups that do have a broader membership are those who do a significant amount of outreach to all ages and interests and plan activities to engage the membership. Inaction and stagnation are the enemies of growth.

Since many groups are unable or unwilling to follow through on these goals, folks with a love of all things Amateur Radio, an interest in learning new things, and a willingness to reach out should take the first step. It’s a matter of gathering a handful of people that are dedicated to amateur radio itself, not just groups or activities within amateur radio, people who are interested in what ham radio is as a whole, who want to engage with all ages and interests, and will post about what they are doing in social media.

This is pitching amateur radio in its entirety, not just clubs, groups, activities, or agendas. The goal is to show amateur radio in the big picture view, how much is available out there, that there is something for everyone, opportunities that are waiting to be explored, and completely tangentially, what expressions of amateur radio are currently established locally and nationally.

There is a job title for people who have a broad and deep knowledge of a specific product or idea and passionately pitch it, usually in group settings, they are called Evangelists.

We need Hamvangelists!

Interested in Amateur Radio or being a Hamvangelist? Let me know.

At present I know the blog doesn’t get much traffic. Probably because I have been posting only a couple of times a year, at best. I am working on this. I posted this on FB first because I thought the propagation would be better there than here. More to come.

Here’s to new adventures

The bag is empty, no cats here. Our move to Klamath Falls is now eminent!

Last week we put down a deposit on a nice little 2 bedroom, 2 bathroom house in the Altamont area of Klamath Falls. The original plan was to live in town for a couple of years while we build on the property we purchased back in June 2016. Over the course of the weekend, there was a rollercoaster of ups and downs emotionally but in the end, we were very happy with the results of the weekend.

The property we bought in 2016 is not going to be a good fit, but we have worked out the details and it looks like we won’t loose any money, or very little at any rate. We still have the capital we invested over the year to invest in another property a little farther down the road. Once we get established in KF we will start looking for a property for our forever homestead.

Back in April, we made the commitment to set some target dates for moving and finding work. The advantage of setting those dates was having targets to aim at. With a target in sight, we started packing the non-essentials early on to distribute the chore of packing. Last weekend we planned to go up to KF and look at a couple of rental properties with the hope of at least getting to know some of the realtors and property owners in the area. Actually finding a place was only secondary.

The Universe was smiling on us and we found a great little house with nice neighbors and a great property owner to boot. So, we came home renters for the first time in over 20 years. It’s been a very long time since either of us has lived in a house and nearly as long since we rented. Anyway, you look at it, we are in for an adventure.

Once we got home, the Universe continued to smile as we purchased a trailer kit and a bunch of accessories and paying several hundred dollars less than expected. I also was able to round up everything I needed in short order. The trailer is a lot like the one I purchased as a kit about 25 years ago after coming back to the area from rebuilding a house in Stockton. The assembly was about what I remembered with only a few changes. I got the entire frame up and structurally completed in two days. One more day and I should have it road ready with all of the electrical.

Next week I plan on wrapping up the electrical and getting started on the box which should only take a day or two. The good news is, I don’t need to have the trailer finished until June 30th. Come the first of July I will begin making trips up to the house. We will be all moved up by August first, which is good since that is when we need to be out of our apartment.

One of the things I am very much looking forward to is having a good radio antenna up for HF radio. I am also looking forward to having some room for woodworking projects. Who knows, I may even get to an aircraft build some time soon. I don’t know how all of these things are going to work out, but I am confident we will move forward in our goals.

Until next time,
~FlyBoyJon

Nine Years

Nine years ago I set up this domain and started blogging, I still don’t seem to have gotten the hang of it.

With everything going on in our lives and in the world around us, I should have plenty to write about. I have my radio blog, also lacking in regularity, and our store/family blog also suffers from a lack of consistency and regularity.

With my 9th-bloggiversary coming up in about two weeks I thought a little goal setting was in order. I have 54 weeks to work on improving those things I feel I lack in my blogging practices. Regularity & consistency.

Scheduling writing sessions had never worked well in the past but I think that had more to do with my lack of keeping up with datebooks and calendars. In the last year or so this has changed. I am using a calendar organizer daily for tracking a lot of different things. Adding writing goals into this routine shouldn’t be all that difficult.

At the moment I’m a little too scattered to vent any moral or social indignation about whatever is going on at the moment. I have been jotting down miscellaneous potential subjects for posts and scribbling out a paragraph or two every once and a while. Some of these should be useful, at least a little. I guess I should continue jotting and scribbling and see how things turn out.

I know this is anything but a substantive post, but that really wasn’t the purpose for writing today. Sometimes you just gotta do some things for yourself.

~FlyBoyJon

E3 & New Shop Layout

So far October has been a blur of activity. All of the construction going on here at the complex has finally wound down. We had new railings installed throughout August and all of the windows replace in September. The windows actually drug on into the first weeks of October.

FCC-logoI have been studying for my commercial radio license off and on for a few months but really dug in last week. Today I took the Element 3 exam and thankfully passed with flying colors. While I may now exercise the privileges of a General Radio Operator’s License (GROL), I am looking forward to the FCC issuing my first commercial call sign. Once I get the commercial call sign I will begin working towards my RADAR endorsement.

Along with studying for the exam I started reconfiguring my shop layout. With such a small space it is difficult to keep a ‘general’ layout that works well. Tammy and I are developing some new business ideas and I need a shop space that is more conducive to those ends.

I have been reinvigorating my jewelry skills along with other small-object metal-work skills. Mostly copper, brass, and some silver work. The new bench and shop layout is set up for smaller woodworking pieces, metal work, small mechanical, and restoration work.

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The new layout moves the bench into a corner and consolidates the tools from the French Cleat layout onto a piece of 1/2″ plywood that takes up much less wall space. I need the wall space because we picked up a couple of large rolling cabinets to help get tools and supplies all accessible without having to roll stuff around. This layout also gets all of the toolboxes in a place where they are reachable from the bench and I can have all of them open at the same time, also without having to move anything out of the way. Configuring small spaces is a bugger sometimes.

I’m sure there will be changes here and there as I start to work in the space and get used to the new layout but the biggest hurdle, accessibility, seems to be held at bay for now. With the shop configured, I can get back to working on projects.

One thing that is going to be difficult is figuring out a space for doing some small scale foundry work. I need to build a small smelting furnace and small casting frames. I want to start setting aside recovered aluminum and copper ingots for casting projects. It’s time to take recycling to the next level. 🙂

Until next time,
~FlyBoyJon

Fall fell, or did it?

What crazy weather we have been having the last month or so. The daily high temps could have been anywhere from 60 to 100! Now it seems the weather is shifting into the more normal fal pattern, and we sure could use it. I believe we are at the bottom of the medium drought cycle and on the recovery side of the long cycle, but who really knows these days. The weather models have been “adjusted” so many times lately I don’t think anyone really has a handle on the changing patterns.

20150920_141131Besides all the weather stuff… I had posted about all of the seasonal movies in our que, promptly after making that post and settling in for some movie time, the TV let some of the magic out. It appears that it was just the internal power transformer but I have been playing hobb trying to get parts, so we ended up getting a new set so I can spend some more time on the repair. Best laid plans I suppose. I will post a follow up on the movie list later as well as a follow up on the TV progress.

BTW: When selecting a new TV, or any consumer electronics for that matter, make sure you buy a real name brand, Sony, Magnavox, Samsung, etc., someone who has a large product line and has been around for a while. Someone with a reputation to be concerned with and a supply chain that requires conformity. If you want to give an off-brand or small-house product a go, make sure you can get service documentation (schematics, diagrams, parts lists, troubleshooting tips) before you buy, and hang on to it. You or your repair person may need it.

Apex Digital is a crap manufacturer and documentation on their products is basically unavailable. Parts are also unavailable unless salvaged off of used boards, and even then are a crap-shoot. Within the same model I have found numerous incompatible parts changes, and no one can get component parts. Very few sources can even get board level replacements.

20151001_105529Moving along, I have been busy with woodworking projects for work. I have been wanting to build an built-in rent-drop for years. We started out with a basket on the wall inside the mail slot then progressed to putting a bookcase/cabinet in front of the slot with a hole cut out of the back and a basket on a shelf. After almost 20 years I finally got to destroy the bookcase/cabinets I hated build this built-in fixture. So far we are very happy with the results.

Along with the day-job stuff we have been working a some other projects that necessitated buying a few tools. Gee darn, I hate buying tools. The first two are a dapping block and a disc punch cutter. These have been on my list of jewelry tools for many years, I just never could justify them. With our current project list there are several items that need these tools. Some are jewelry related and some are for hardware and findings. Another tool I have been coveting for a very long time is a rolling mill. This one was a bit pricy but I found a deal for about a third of the usual cost. We both decided that was the Universe saying it’s time to add this tool to the round up.

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20150922_165018While I was at it I managed to make another tool I have been waiting on for no apparent reason, a jeweler’s fork, or as it is more commonly known, a bench pin. I’m not sure why I waited so long to make one, but here it is.

After getting the tools in place I worked on a few test projects and was reasonably happy with the results. Two copper rings, one with an aircraft rivet, a copper button, and a practice go at a cross-peened leaf which is a component to something as of yet undecided.

I like working copper, particularly recovered/recycled copper. There is so much you can do with it. The leaf and solid ring were made from old copper pipe, the riveted one was made from some salvage electrical wire, and the button was made from some fourth-hand scrap copper sheet.
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While in the groove I also “recovered” some tool steel from some old screwdrivers and annealed them so I can turn them into some jewelry tools before re-hardening and tempering them. Another simple tool build was a pack of sanding sticks.

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The last thing on the list is my continued studies for my Commercial Radio Tech license. I passed on of the three a couple of weeks ago and plan on taking the big one next week. I will follow up with the third, which is for an endorsement, later on in the month.

That’s it for now, until next time,
~FlyBoyJon

Is a blog just a blog?

Sorry about yesterdays disjointed post. I’m really not sure what happened, other than distraction and a somewhat confused general state of mind after spending the day in the shop cleaning up.

This morning I am gonna’ do a little house cleaning here on the blog.

I had set up a blog for Off Grid stuff. If you know me IRL you know I want to live ether next to, or near by a small airport away from “the city.” Hey, I am a small town kind of guy. I also want to be living as self-sufficiently as possible. The Off Grid blog had a few entries that I wanted to keep so I moved them her to FBJ and closed down that blog. If you are interested, they are in the Off Grid category on this site and I will be posting any new stuff here.

It seems like the FBJ site has always been somewhat enigmatic to me. Maybe it’s my OCD that gets in the way of just posting when the mood strikes. I like to have things compartmentalized into there own little categories separate from each other. Having an idea for a post is one thing, I have them all the time, what usually keeps me from posting is where to post it. This gets messy when you have so many interests, and worse when you have a bunch of topic specific blogs. So here we are again, It all comes back to FBJ. I am going to try and post when the ideas strike rather than saying to myself that it should be posted somewhere specific to that interest.

I will continue posting to Lumber Jocks because I am participating in the woodworking community there and that interaction is important to me.

The Vintage Aero Works site and blog are still in the planning stages, but that site will most definitely be reserved for aircraft restoration projects and related topics. it will be my commercial/professional website.

So what will be posted here on FBJ? A little bit of everything. A lot of aviation, some school related posts, woodworking adventures which will mostly be tool and aircraft related along with skill builders and cabinetry work, and any progress in moving off grid and all of its related topics. All of this along with an occasional soapbox post on politics, religion, philosophy, the economy, or anything else that pops up.

One of my goals for this year is to be more engaged with the FBJ site. We shall see how it goes.

Until next time. Peace, Love and Airplanes.
~FlyBoyJon

Something about lumber

We Can Do ItIv’e spent some time sourcing materials the last two months and I found out a few things; the most important of which is that it is good to look for local suppliers of wood products. Having said that, I am going to be buying my lumber from Aircraft Spruce. “What the what?” you may be thinking, well here’s the thing, I have been poking around for spruce and doug fir as well as marine plywood. The 1/16″ plywood is a flat out no-go any where else locally. The 1/4″ and 1/8″ plywood can be found locally but the quality varies widely as does the price. I thought I had a supplier for a really low price, turns out the quality matched the price.

I had much better results in the Lumber search in that I could find good quality doug fir. The price for it matched or in some cases exceeded the cost of spruce, which I could not find locally, at least not in quantity or quality. So I am back to Aircraft Spruce, not that this is a bad thing mind you. The main reason I was looking to buy locally is I try to do that with everything. Buying locally improves the local economy, and buying from small business helps revitalize the vanishing middle class. At least I can say in this case that I will be buying regionally from a small/mid-sized company. Aircraft Spruce has a store down in southern California, it’s a seven plus hour drive from San Jose, but paying for gas is considerably cheaper than the freight costs having it shipped up to me. I plan on buying stock sizes and milling myself to keep the costs down and ensure ready availability.

Now that I am back to were I was last month as far as the materials quest goes, I am more prepared and knowledgeable in the area of aircraft lumber. I know what I can get and where to get it, as well as what substitutions I can make for specific applications. It looks like the plywood is going to come in just shy of $1,000 (materials and tax). I need to calculate the lumber requirements, that is this weeks project, but I am estimating that to be about $500. I will need a few odds and ends to have on hand, basic airframe materials, so I am planning on a $2,000 trip including the round trip fuel for the van and me. It’ll be a long day but a fun one I am sure.

The only tool I need to look into at this stage is a plainer which I am sure I can find at Harbor Freight in Newark. I also need to make a router table top and several jigs for cutting precisely duplicated wing ribs, all of the materials for this stuff I ether have or can find locally on the cheap. All-in-all I think I am getting really close to making a lot of saw dust.

Until next time, blue skies and tailwinds,
~FlyBoyJon

The Long and the Short of it…

PlanningThere has been a lot going on in and around the old homestead. Some of it has even been aviation related!

To begin with, I spent the last month clearing out old projects. Ether finishing them or cutting them off my list of things to do. I have also decided that 2011 is going to be a year of completing outstanding projects and divesting of outmoded ones. I have been completing little projects right and left and trying really hard not to start new ones, even small ones.

All this housecleaning has also got me organizing and prioritizing the projects I am working on. Always number one on the priorities list is family. Next on the list, out of necessity, is the day job. I have a lot of flexibility here but I need to stay on top of work projects and close out as many as possible by years end.

The third in line on the priority list is school. I enrolled in classes for the Spring term at San Jose City College. A couple of years ago I enrolled at Mountain State University in an Aviation BS distance learning program. Without going into too much detail, I had a 4.0 at MSU, I even made the Dean’s List. Something happened and my GPA hit the floor causing me to loose my funding. I need to bring my overall GPA back up before I can go back and finish my degree at MSU, enter SJCC. I am working on a General AS in Physical Sciences with concentrations in Physics and Chemistry. This is a long term goal, but I need to stick with it. It needs to be a priority.

My fourth priority area is aviation. In truth, this one will move up one or two spots on the list as things progress. This is a broad area because it includes so many small(ish) goals for various endorsements, ratings, and additional certificates. The top of the list here is building the Volksplane. Building an airplane ties into a lot of areas within aviation that are important to me. One of which is working on my A&P Mechanic Certificate.

Having defined these areas and the goals within them, I outlined processes to get to the goals. Since then I have been streamlining. The biggest challenge for me in recent years has been motivation. I suppose that is because up until recently I didn’t really have a defined life goal. I have talents in many areas and I have been searching for some way to incorporate as many as I can into some kind of commercial enterprise. Up to this point I haven’t been able to pull that one off.

I have known for several years that I needed to find a life goal but it always seemed to elude me by staying in the shadows as some vaporous, obscure conglomeration of skill sets that looked like they might work themselves into a good gig. Since that approach didn’t worked, it was time to make the damn decision once and for all. Looking at the non-family things that really bring me joy and satisfaction and making a career out of them, I find myself happy with the results. What I want to do is build, repair, restore, and maintain aircraft. In short, that makes me a mechanic; it also includes many ancillary aviation related things, and thats fine by me.

As for other interests, if it doesn’t move me towards my goal, I am not going to spend a lot of time on it, if any.

Sitting here thinking and typing this post I am feeling a lot of life stress dissipating. For the first time in my life I can see myself twenty years from now doing something I love to do, and actually know what it is. I could be anywhere, as long as I’m in a hanger with tools, music, and an airplane destined to fly again.